Wheel and Cutoff Stations Photos
WHL-5-10HP-X2-LC - Dual Wheel Head
Dual shaft heavy duty wheel head driven by 5HP AC motor. Abrasive wheels like grinding, polishing, or buffing can be mounted on both ends of the shaft using flanges and standard hardware. Entire wheel assembly is mounted on linear compliance slide which moves during process while exerting force which can be controlled from a programmable controller. This allows easier part programming where finishing process is done by pushing part into the force controlled linear slide travel. The head comes with mounting pedestal and can optionally be with fully connected controls interfacing to customer's system via discrete I/O, Ethernet I/P, Profibus, or Devicenet.
- Power rating: 5, 7.5, or 10 HP
- Speed range: 500-3000 RPM with VFD
- Dual shaft sizes range: 1"-2" diameter (25-50mm)
- Linear compliance slide with heavy duty profile rails
- Linear travel: adjustable up to 1" (25mm)
- Compliance force range: 0-90 lbs (0-40 kg)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Standard sensors: compliance slide extended and retracted
- Optional wheel wear (size) measuring sensors
- Wheel guards and dust scoops included
For more information, contact us at sales@z3dsolutions.com
WHL-5HP-X1-MC-LC - Single Wheel Head
Lighter duty wheel head with wheel arbor/shaft attached directly to 5HP AC motor. Abrasive wheels like grinding, polishing, or buffing can be mounted on that arbor using flanges and standard hardware. Entire wheel assembly is mounted on linear compliance slide which moves during process while exerting force which can be controlled from a programmable controller. This allows easier part programming where finishing process is done by pushing part into the force controlled linear slide travel. The head comes with mounting pedestal and can optionally be with fully connected controls interfacing to customer's system via discrete I/O, Ethernet I/P, Profibus, or Devicenet.
- Power rating: 5HP
- Speed range: 500-3450 RPM with VFD
- Arbor shaft sizes range: 1"-2" diameter (25-50mm)
- Linear compliance slide with heavy duty profile rails
- Linear travel: adjustable up to 1" (25mm)
- Compliance force range: 0-90 lbs (0-40 kg)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Standard sensors: compliance slide extended and retracted
- Optional wheel wear (size) measuring sensors
- Wheel guards included
- Dust scoops optional
For more information, contact us at sales@z3dsolutions.com
WHL-ASSY2-5HP-MC-LC - Two Single Wheel Heads Assembly
Two single wheel heads (WHL-5HP-X1-MC-LC) assembly mounted in over/under configuration on single stand. Each wheel head is lighter duty with wheel arbor/shaft attached directly to 5HP AC motor. Abrasive wheels like grinding, polishing, or buffing can be mounted on that arbor using flanges and standard hardware. Entire wheel assembly is mounted on linear compliance slide which moves during process while exerting force which can be controlled from a programmable controller. This allows easier part programming where finishing process is done by pushing part into the force controlled linear slide travel. The head comes with mounting pedestal and can optionally be with fully connected controls interfacing to customer's system via discrete I/O, Ethernet I/P, Profibus, or Devicenet.
- Specifications for each wheel head
- Power rating: 5HP
- Speed range: 500-3450 RPM with VFD
- Arbor shaft sizes range: 1"-2" diameter (25-50mm)
- Linear compliance slide with heavy duty profile rails
- Linear travel: adjustable up to 1" (25mm)
- Compliance force range: 0-90 lbs (0-40 kg)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Standard sensors: compliance slide extended and retracted
- Optional wheel wear (size) measuring sensors
- Wheel guards included
- Dust scoops optional
For more information, contact us at sales@z3dsolutions.com
WHL-7.5HP-X4-NC - Four Wheel Station
Four wheel stations arranged with 2 dual shaft heavy duty wheel heads one over the other. Each dual shaft wheel head is driven by 7.5 HP AC motors. Abrasive wheels like grinding, polishing, or buffing can be mounted on both ends of the shaft using flanges and standard hardware. Entire wheel assembly is mounted pedestal with guards and dust scoops. The wheels are stationary without any compliance devices. The entire station can optionally be with fully connected controls interfacing to customer's system via discrete I/O, Ethernet I/P, Profibus, or Devicenet.
- Power rating: 7.5 HP
- Speed range: 500-3000 RPM with VFDs
- Dual shaft sizes range: 1"-2" diameter (25-50mm)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Optional wheel wear (size) measuring sensors
- Wheel guards and dust scoops included
- Compound applicatio system (solid or liquid) optional for buffing applications
For more information, contact us at sales@z3dsolutions.com
WHL-60HP-X2-LC - Dual wheel head, 60HP
Dual shaft heavy duty grinding and cutoff wheel head driven by 60 HP AC motor. Abrasive wheels like grinding or cutoff can be mounted on both ends of the shaft using flanges and standard hardware. Entire wheel assembly is mounted on linear compliance slide which moves during process while exerting force which can be controlled from a programmable controller. This allows easier part programming where finishing process is done by pushing part into the force controlled linear slide travel. The head comes with mounting pedestal and can optionally be with fully connected controls interfacing to customer's system via discrete I/O, Ethernet I/P, Profibus, or Devicenet.
- Power rating: 60 HP
- Speed range: 500-3500 RPM with VFD
- Dual shaft sizes: 2.75" diameter (70mm)
- Wheel diameter up to 36" (915 mm)
- Linear compliance slide with heavy duty profile rails
- Linear travel: adjustable up to 2" (50mm)
- Compliance force range: 0-350 lbs (0-160 kg)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Standard sensors: compliance slide extended and retracted
- Optional wheel wear (size) measuring sensors
- Wheel guards and dust scoops included
For more information, contact us at sales@z3dsolutions.com
WHL-CUT-60HP-CHOP - Single Cutoff Wheel Chop-saw
Chop-saw style (pivoting) cutoff head driven by 60 HP AC motor. The cutoff wheel is driven down (pivoted) by a servo linear actuator mounted in the back of the pivot platform. The actuator motor can be linked as auxiliary axis to a robot system or be controlled from another programmable device. Having the saw travel fully controlled from a robot system allows for coordinated motion of the saw with the robotic arm generally holding the part being cut. Guards and dust scoops are included.
- Power rating: 60 HP
- Speed range: 500-3500 RPM with VFD
- Shaft sizes: 2.75" diameter (70mm)
- Wheel diameter up to 36" (915 mm)
- Wheel travel when pivoting: programmable up to 33" (840 mm)
- Wheel speed up to 10 mm/sec
- Maximum force of wheel on part: 350 lbs (160 kg)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Standard sensors: wheel pivot overtravel limits
- Optional wheel wear (size) measuring sensors
- Wheel guards and dust scoops included
For more information, contact us at sales@z3dsolutions.com
WHL-5-10HP-X1-AC-LC - Single Wheel Head with Auto Collet
Single wheel head with pneumatically operated collet for automated change of abrasive like finishing, grinding, cutoff, brush, or buff wheels. The head spindle is driven with 5 HP AC motor. Standard collet of 1" (25mm) is opened and closed with compressed air which allows automatic or quick change-over of abrasive wheels and other media mounted on 1" diameter arbors. Entire wheel assembly is mounted on linear compliance slide which moves during process while exerting force which can be controlled from a programmable controller. This allows easier part programming where finishing process is done by pushing part into the force controlled linear slide travel. The head comes with mounting pedestal and can optionally be with fully connected controls interfacing to customer's system via discrete I/O, Ethernet I/P, Profibus, or Devicenet.
- Application examples: polishing, grinding, cutoff, brushing, buffing
- Power rating: 5, 7.5 or 10 HP
- Speed range: 500-2000 RPM with VFD
- Standard collet size: 1" (25mm)
- Standard abrasive arbors are available
- Abrasive wheel diameter up to 16" (406 mm)
- Linear compliance slide with heavy duty profile rails
- Linear travel: adjustable up to 1" (25mm)
- Compliance force range: 0-90 lbs (0-40 kg)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Standard sensors: compliance slide extended and retracted
- Optional wheel wear (size) measuring sensors
- Wheel guards and dust scoops included
For more information, contact us at sales@z3dsolutions.com
WHL-ASSY2-5-10HP-AC-LC - Assembly of 2 Spindles with Auto Collet
Two single wheel heads with auto collet (WHL-5-10HP-X1-AC-LC) assembly mounted in over/under configuration on single stand.
- Application examples: polishing, grinding, cutoff, brushing, buffing
- Power rating: 5, 7.5 or 10 HP
- Speed range: 500-2000 RPM with VFD
- Standard collet size: 1" (25mm)
- Standard abrasive arbors are available
- Abrasive wheel diameter up to 16" (406 mm)
- Linear compliance slide with heavy duty profile rails
- Linear travel: adjustable up to 1" (25mm)
- Compliance force range: 0-90 lbs (0-40 kg)
- Optional fully plumbed and wired ready for use
- Available controls are: discrete I/O, Ethernet I/P, Profibus, Devicenet
- Standard sensors: compliance slide extended and retracted
- Optional wheel wear (size) measuring sensors
- Wheel guards and dust scoops included
For more information, contact us at sales@z3dsolutions.com